Date: Tue, 31 Oct 2006 11:15:17 -0500
From: Ben <jimnospamcom>
Subject: Re: Stubborn Front Brake Rotor
Charles C. wrote:
> Ben wrote:
>
>>Fred W wrote:
>>
>>>- Bob - wrote:
>>>
>>>
>>>>On Mon, 30 Oct 2006 10:36:37 -0500, Ben <jimnospamcom> wrote:
>>>>
>>>>
>>>>
>>>>
>>>>>I'm considering, drilling a small hole in the left half of the rotor
>>>>>screw and try a screw extractor. Then maybe warm the disk up with a
>>>>>torch and try hammering out again.
>>>>>
>>>>
>>>>
>>>>Well, I had some tips for getting it out... but it's too late for that
>>>>:-)
>>>>
>>>>If you are sure that the screw is not holding it in, and you have
>>>>removed the caliper, and you are replacing the rotor... here's what
>>>>I'd do: spray some PB blast around the hub area. The only thing
>>>>holding the rotor on is the rust at the center of the ring. Then put
>>>>in your ear plugs and start whacking it with the 8 lb sledge around
>>>>the outer edge as you rotate it. Eventually the rust will break free
>>>>and it will come off. Hitting it on the edge (radially) may also help.
>>>>
>>>>If you are not replacing the rotor, strategy is the same - just use a
>>>>wood block and be gentle.
>>>
>>>
>>>Yep. I was going to say exactly what Bob said. Except to add that to
>>>remove the small rotor screw, you should be able to drill off the head
>>>by using a bit that is slightly larger than the screw thread diameter
>>>but smaller than the head of the screw. Once you drill out all the
>>>tapered part the head will fly right off.
>>>
>>>Once the head is gone you should be able to get it out with some vice
>>>grips (after the disk has been removed) no problem. Just make sure to
>>>juice it with PBblaster and let it soak a while.
>>>
>>
>>Thanks guys!
>>
>>I'm off to get some Kroil, or/and PB and a bigger sledge. I'll try to
>>get the complete screw out and I'll re-spray and let it sit overnight.
>>Then, the sledge.
>>
>>I hope I will not end up replacing the whole hub!
>>
>
>
> You might :-) Why did you want to remove the rotor (disk) if you were
> only changing the pads? As others said ... if the top of it broke the
> rotor should come free quite easy and leave all drilling until after you
> have the rotor off.
>
> What is the head of the screw on a 9-3 like. Pozidrive (spelling?) size
> 1? if yes it would have needed an impact screwdriver like so
> http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=37530
>
> Use copper paste on reassembly.
>
> Good luck.
> Charles
>
>
>
Hi Charles,
Here's a snippet of the original post:
"I'm doing rotors and pads on a 1999, 9-3, manual.
The passenger side worked like a charm, everything came off nicely and
went back together in no time.
The driver side however is proving to be quite a dog. First, the screw
holding the rotor would not come off. I lubed it, tapped it, used a
manual impact wrench with the proper 5mm torx, would not budge."
So, I was doing rotors from the beginning and I used a manual impact
driver, but nevertheless thanks for the advice!
Here's a link to a pic of the screw (mid-page, I believe):
http://www.thesaabsite.com/93/93Brakes.htm
Also, my WIS says it's a lock screw that should be tightened at 3 lbsft,
so it's not a highly tightened screw, however it's location make is
corrode easily etc.....
So, I drenched the disk/hub/all openings in PB last night (gave it a few
good taps for measure), and I'll try again tonight... see what happens.
Lucky I have the 9-5 to drive around for now!
Thanks, Ben