Overview
Getting Started
Project Outline
Parts Checklist
Preparation
Engine Removal
Transmission Swap
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Brake/Clutch pedal assembly.
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It is
recommended to first remove the engine/transmission before starting
this part of the project as it makes much of this work much easier.
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On the
manual 900, the brake and clutch pedals are incorporated into a
single bracket that is bolted to the firewall with 8 bolts. A similar
bracket is used on the automatic car. See
illustration. The brackets are interchangeable between cars
with no modifications. Replacing the bracket is the easiest way
to convert the 900's pedals.
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The first
step is to remove the Clutch Master cylinder.
- Remove the dowel that
secures the clutch pedal to the clutch MC.
- Disconnect the hydraulic
line from the clutch MC in the engine compartment
- Remove the two bolts
that hold the clutch MC to the firewall at the base of the clutch
pedal.
- The MC is removed through
the engine compartment. Also remove the supply hose from the brake
master cylinder and the rubber seal.
- Next, disconnect the
dowel that secures the brake pedal to the brake MC.
- Remove the return springs
for both pedals.
- Remove the brake light
and cruise control (if equipped) switches.
- Remove the 6 bolts remaining
on the bracket, 4 of these are accessed through the passenger compartment,
two of them are accessed from the engine compartment on the firewall
above the brake M.C.
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- Once all of the bolts
are removed the bracket will need to be rotated to clear the steering
column. This can be very difficult as there is little room to maneuver
the assembly. If necessary, the clutch pedal can be removed from
the bracket to facilitate removal. Installation is the reverse of
removal.
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- * Most of these steps
are the same when removing the bracket from the automatic car, except
that there is a metal spacer plate in the hole in the firewall behind
the clutch pedal instead of a master cylinder.
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