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900 Turbo 8-Valve Intercooler Installation

Home85Intercooler in 83Turbo | Before and After | Parts Checklist | Getting Started | Assembly

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Assembly page 6

Oil cooler with stock oil lines.

The two lines on the oil cooler must be lengthened.One line must be lengthened to 48" total length and the other to 47" total length. This will allow the oil cooler to be relocated behind the right headlight out of the way of the new intercooler. A local repair shop or auto parts facility should have the equipment necessary to crimp longer oil lines to the existing fittings. The new lines on this project were fabricated by Scanwest Autosport in Seattle, Washington.

While waiting for the oil lines to be lengthened, the horn can be relocated to make room for the oil cooler.

Stock horn located under right headlight. Arrow shows mounting bolt.

 

 

 

The stock horn is located under the right headlight in front of the battery.

Remove the bolt securing it to the radiator frame and remove it and it's bracket. There is a single wire leading to the horn.

 

 

 

Installing the horn behind the parking light assembly well using an existing bolt on the inner fender.

Remove the large bracket on the horn assembly. Install the horn behind the parking light assembly in the inner fender opening as seen in the photo. Use one of the headlight frame mount bolts to secure the horn to the inner fender.

 

 

 

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Home85Intercooler in 83Turbo | Before and After | Parts Checklist | Getting Started | Assembly