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900 Turbo 8-Valve Intercooler Installation

Home85Intercooler in 83Turbo | Before and After | Parts Checklist | Getting Started | Assembly

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Assembly page 9

Fitting the plastic top air duct to the intercooler.

Install Intercooler and pipes.

On plastic-type Intercoolers, secure the top air dam to the intercooler before installing.

 

 

 

Installing the Intercooler and top air duct.

 

 

Seat the intercooler into the holes in the bottom bracket. Secure the top air dam into place on the front sheet. Plastic air dams will clip-on, metal air ducts bolt on.

 

 

 

The inlet pipe, turbo grommet and rubber bellows.

 

 

Assemble the rubber bellows, Turbo inlet pipe and turbo grommet. Leave the clamps loose.

 

 

Assembling the turbo pipes.

 

 

 

Install the Rubber bellows and Inlet pipe assembly.

 

Fit the turbo-to-intercooler pipe and IC to intake pipe as seen in the photo sequence.

 

Tighten clamps one by one being careful to make each connection as solid and tight as possible.

 

Replace the battery and the turbo heat-shield.

 

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Home85Intercooler in 83Turbo | Before and After | Parts Checklist | Getting Started | Assembly